Erica,
I can’t tell you what a relief your saying that is. I hate doing things in a amateurish way… or a hack job, for lack of a better way to express it. But this seems like a situation that may justify it…
I’m thinking something like this might be an option
BSPP and NF threads are very close. Given that the seal here is via a copper gasket you might get away with NF insert - but do you have to seal the inserts? I suspect yes, and that may be difficult.
It probably would work yes. That is a Helicoil. I just did a quick search and you’ll need to overdrill and tap in order to insert it. It doesn’t just thread into it as is, so you’d need to spend a few pounds on a kit.
When I looked at the picture of the removed nipple I thought the exact same thing ad Terry mentioned. If you can get the threads cleaned up then there is a thread repair kit made by loctite that will work if you follow directions carefully. I used one to repair the threads on the fuel bowl on one of my SU’s. It has lasted for about 15 years so far.image|666x500
If you do decide to us it the most important thing is to spend time making sure that the alumin(i)um is squeaky clean so that it bonds properly. Good luck.
3/8 NPT is slightly larger and nearly the same pitch. Could tap with that…but could’t use your already purchased barb. But NPT brass barbs are easily found.
You can use Right Stuff gasket sealer in the threads. Its a silicone sealer that dries like a rubber.
No, it will not blow out even if the threads are completely gone.
I know the offending piece has been successfully extracted so the timing of this post couldn’t be worse but I just saw this on youtube: mini-ductor from Snap On
Now the challange is off course to find a store that will sell you one. I have a selection but don’t think any in your size. I’ll check later and let you know. If I have one, I will certainly sell one to you.
Loctite Form a thread. ( which I thought really interesting but can’t find one)
The suggestion quoted above, using “Right Stuff” gasket
While my preference is number 2, since I can’t seem to find any without waiting a week, I’m inclined to go with #3. Im thinking it’s less permanent than #1.
My thoughts, since I do have some thread engagement, this would provide a seal like a thread sealer, as well as some additional holding power… and would be easier for someone in the future to deal with if necessary.
Thoughts?
( the “Right Stuff” I found was the grey colored, 1 minute version, if anyone has experience with it I’d be interested in hearing)