Have just made an upgraded banjo bolts for V12 oil feed pipes. They have propper hole location when used with standard thicher copper washers. Also they are just a bit longer to compensate for thicker washers and made from stainless steel
Sneak-peak picture below
Kirbert
(Author of the Book, former owner of an '83 XJ-S H.E.)
2
Sweeeet. Ideally, itās a good idea to go a bit longer yet, beyond just making up for thicker copper washers, because the OEM arrangement really doesnāt catch many threads in the tappet block. Canāt go too far, though, because the hole isnāt tapped very deep.
you are absolutely right about the bolt lengthā¦ Also fitting a longer bolt with engine in car might be an aditional challenge as well
Later I will post picture of old and new bolt side by side
Thanks guys!
Have tryed them out and all look good! There is enough thread in tappetblock to accommodate this longer bolt. And it definitely feels more safe when tightening.
I will run a small lot of those bolts to use up the stainless steel stock I have bought for making them so if anyone would like to have a set just send me a message
Kirbert
(Author of the Book, former owner of an '83 XJ-S H.E.)
8
Why are you making these out of stock? Wouldnāt it be easier to start with a SS bolt of the correct thread and shank length, cut to overall length, gun drill and cross drill?
Well this was my initial plan, but there are few reasons why it didnāt work outā¦
First I live in āmetricā part of the world and selection of imperial bolts here is limited.
Second - if you want stainless steel, selection is even less.
Third - bolts of this size usually have smaller size head and thatās no good for sealing with copper washer.
Ofcourse I could take a bigger bolt, but then I will have to machine everything the same way I do it now.
Actually first sample I was trying to make from a bigger bolt, but when I machined the bolt to smaller diameter, it didnāt remove the old thread completely as it was just a bit deeper, so then I went for a hex stock.
Well it is easier to change those bolts at the same time you are changing half moon seals. Also lifting the gearbox to tilt the engine just might give few extra milimiters of working space
Kirbert
(Author of the Book, former owner of an '83 XJ-S H.E.)
12
Itās been a while, but IIRC itās not terribly difficult to install the longer banjo bolts if youāre willing to bend the oil line to do it! Basically, bend the oil line around a bit to get the banjo bolt into the banjo fitting, and then bend it back to get the assembly into position at the back end of the tappet block.
Two things:
John, I would be interested in getting a pair of your upgraded bolts, I am assuming you are just re-manufacturing the ones at the back of the heads and not the lower one on the block, or the one into the oil pressure sensor. Looks like they have thicker washers and donāt tend to leak??
Second, does anyone know who supplies the SS flexible lines?
Thanks
Kirbert
(Author of the Book, former owner of an '83 XJ-S H.E.)
15
I was just rereading this section in the Book. If you donāt want to bend the oil line to get the longer banjo bolts in, you can just unscrew the banjo connecting it to the pedestal ā or just unbolt the entire pedestal from the engine. Either way, you can then move the oil line around without bending it so you can get the banjos in.