[v12-engine] 6.0L Denso injectors

Hi Guys.

Anyone that has any clue regarding the late 6.0L Denso injector
specs (flow/min at X pressure)

BR//Tobmag–
tobmag
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In reply to a message from tobmag sent Mon 28 Feb 2011:

I took one of those engines apart and did not notice that the
injectors were any different from the early 6.0 engines.
Chadbourn Bolles–
The original message included these comments:

Anyone that has any clue regarding the late 6.0L Denso injector


Dr. Chadbourn Bolles, JaguarXJ_S@Yahoo.com
Leesville, SC, United States
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In reply to a message from tobmag sent Mon 28 Feb 2011:

I do not know the exact specs but SD Faircloth will for sure and I
expect he will chime in. He did list all the V12 injector specs in
a thread somewhere. My understanding is that it is a low impedence
injector vs the high impedance injectors on the earlier cars. I
also belive it has a bit higher flow rate that the others which
seems reasonable as these engines have the highest OEM HP rating.
BTW I think I read you were going to stroke/bore one of these late
V12’s Be aware that they have a cast crank vs the earlier forged
cranks. Ford claims that it is just as strong or stronger. Rodger
Bywater told that may be true but it is unproven as a base for a
high performance engine. On the other had the cast crank should be
lighter. I would love to see a comparisone of the weight of the
cast vs forged crank. Chad mmight know that one.
Let me know if you find any significant info on the cast crank as I
have a nippon denso motor with all the trimmings (ecu,etc) in my
garage waiting for the right project.–
The original message included these comments:

Anyone that has any clue regarding the late 6.0L Denso injector


Mike Blair 2x94 XJS(6.0 Coupe&4.0 Convert)+85 HE&96XJ12
powhatan/Va, United States
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In reply to a message from tobmag sent Mon 28 Feb 2011:

The injector is a Denso # 195500-2840. They are different than
the earlier V12 injectors. Pintle style with an o-ring fitment to
the fuel rail.

Flow rates are appx 255cc per minute static (full open) at 3 Bar.
+/- 13 ohms.

The earlier V12 injectors are 2.4 ohm, with flow rates appx 212 cc
per minute static at 3 Bar, but excluding the pre HE engines.

SD Faircloth
www.jaguarfuelinjectorservice.com–
The original message included these comments:

Anyone that has any clue regarding the late 6.0L Denso injector
specs (flow/min at X pressure)


www.jaguarfuelinjectorservice.com
Jacksonville, Florida, United States
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In reply to a message from SD Faircloth sent Tue 1 Mar 2011:

Let me reclarify my prior post.

The earlier 6.0 liter engine used a Bosch injector 0280155007. The
injector changed when Jaguar went to the Denso setup. Seems like
that was in 1995 ? Don’t remember, no time to look it up, and I
guess for this thread…it doesn’t matter.

The 5.3 liter engines used 0280150161 and a few other numbers
although they still had the same flow/ohm info as 161, but still
excluding the pre HE engine.

SD Faircloth
www.jaguarfuleinjectorservice.com–
The original message included these comments:

The injector is a Denso # 195500-2840. They are different than
the earlier V12 injectors. Pintle style with an o-ring fitment to
the fuel rail.
The earlier V12 injectors are 2.4 ohm, with flow rates appx 212 cc
per minute static at 3 Bar, but excluding the pre HE engines.


www.jaguarfuelinjectorservice.com
Jacksonville, Florida, United States
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In reply to a message from SD Faircloth sent Tue 1 Mar 2011:

Yep thats the ones I have.

I’ll have them them sent in for testing since the engine been
sitting at the breakers yard for a while

Thanks–
The original message included these comments:

The injector is a Denso # 195500-2840. They are different than
the earlier V12 injectors. Pintle style with an o-ring fitment to
the fuel rail.
Flow rates are appx 255cc per minute static (full open) at 3 Bar.
+/- 13 ohms.


tobmag
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In reply to a message from eyedoc sent Mon 28 Feb 2011:

Well I havent decided yet if I’ll do the stroking or not. Its a lot
of money for the 0,5L extra… 6,8L is Ok as well, that you will
get with a 96mm bore on a std 6.0L…

Found a few companies in UK that can make liners for s decent cost.
Since I live in Sweden I’ll be using Volvo pistons since they have
the same compression height and depending of model suiteble dish CC
(and are cheap :slight_smile: ) ok, do need to re-bush the con rod to fit the
Volvo pin…

I’ll post the weight of the crank when I pull the engine apart but
it will for sure not be in the next 3 months…

BR//Tobmag–
tobmag
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In reply to a message from tobmag sent Tue 1 Mar 2011:

SD Faircloth.

Do you have any more data on these injectors eg opening time (or
dea time or whaterver you would like to call it)?

Got them back from testing and all 12 where within ± 1%…
They are flowing 275cc at 3 bar

//Tobmag–
The original message included these comments:

The injector is a Denso # 195500-2840. They are different than
Flow rates are appx 255cc per minute static (full open) at 3 Bar.
+/- 13 ohms.


tobmag
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In reply to a message from tobmag sent Mon 16 May 2011:

Tobmag,

Injector open time is a function of engine load and rpm. I do not
have any specific info for that, but if you can get your hands on
an o-scope, you can get it.

IIRC, maybe in the range of 3 ms at idle, and 14-16 ms at 2,000
rpm, but that is just a guess.

SD Faircloth–
The original message included these comments:

Do you have any more data on these injectors eg opening time (or
dea time or whaterver you would like to call it)?


www.jaguarfuelinjectorservice.com
Jacksonville, Florida, United States
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In reply to a message from SD Faircloth sent Wed 18 May 2011:

I think you missunderstod my question.

Im looking for the dead time eg the time it takes for the injector
to open when activated, normally between 0,6 to 1,3ms depending of
injectortype.
This info you can find for all Bosch injectors but when searching
info on the Denso injectors I score zero…

BR//Tobmag–
tobmag
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In reply to a message from tobmag sent Wed 18 May 2011:

Tobmag,

Sorry…I don’t have that info.

SD Faircloth–
The original message included these comments:

Im looking for the dead time eg the time it takes for the injector
to open when activated, normally between 0,6 to 1,3ms depending of
injectortype.
This info you can find for all Bosch injectors but when searching
info on the Denso injectors I score zero…


www.jaguarfuelinjectorservice.com
Jacksonville, Florida, United States
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In reply to a message from tobmag sent Wed 18 May 2011:

Tobbe

In the Megasquirt world, we regard DEAD TIME as OPENING TIME

  • CLOSING TIME.

The OPENING TIME (and this varies as a function of voltage)
is the time the injector takes from when the moment injector
is ‘‘switched on’’ by the ECU till the time the injector
pintle hits the full open position and starts squirting
fuel. I’ve been able to measure the opening time on the
Jag’s low impedance injectors but high impedance injectors
as found on Rover V8’s did not show that ‘‘kink’’ in the
current curve on the scope.

CLOSING TIME is the time the injector takes from when the
ECU switches the injector OFF till the moment the pintle
drops back to its resting position and stops fuel flowing.
Closing time is typically much less that opening time (I am
told) and is generally disregarded.

BR
Philip–
My website: www.jaguardiy.net
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jagwit wrote:

In the Megasquirt world, we regard DEAD TIME as OPENING TIME

  • CLOSING TIME.

The OPENING TIME (and this varies as a function of voltage)
is the time the injector takes from when the moment injector
is ‘‘switched on’’ by the ECU till the time the injector
pintle hits the full open position and starts squirting
fuel.

CLOSING TIME is the time the injector takes from when the
ECU switches the injector OFF till the moment the pintle
drops back to its resting position and stops fuel flowing.
Closing time is typically much less that opening time (I am
told) and is generally disregarded.

Gee, it seems to me that the important factor would be opening time
MINUS closing time! If the two times happened to be equal, you could
disregard the whole concept – whatever amount of time the injector
is switched on is the time the fuel is flowing.

I suspect that part of the reason the opening time is longer than the
closing time is that, for the opening time, it’s not just about the
pintle itself moving but also for the fuel to start moving. After
all, the fuel will have inertia. For the closing time, once the
pintle slams shut the fuel’s inertia has no effect other than perhaps
a brief spike in pressure within the injector itself.

– Kirbert

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In reply to a message from jagwit sent Fri 20 May 2011:

Philip,

I think Tobmag is looking for a different ‘‘dead time’’ definition
than perhaps what Megasquirt uses.

In other tuning circles…dead time refers to the time it takes for
the injector pintle to begin MOVEMENT once voltage has been applied
to the injector coil., or if one wants to be more precise since
voltage is already at the injector…the time it takes for the
injector to begin movement once the injector coil is grounded.

In this instance…dead time would include the time it takes for
the coil to energize to a point where the magnetic effect of the
coil begins to lift the injector against injector spring pressure
and fuel pressure, and will vary based upon battery voltage, ECU
compensation for voltage, the specific injector, injector
temperature, etc, etc.

SD Faircloth
www.jaguarfuelinjectorservice.com–
The original message included these comments:

In the Megasquirt world, we regard DEAD TIME as OPENING TIME

  • CLOSING TIME.


www.jaguarfuelinjectorservice.com
Jacksonville, Florida, United States
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In reply to a message from SD Faircloth sent Sat 21 May 2011:

HI, SD, question; do any port fuel injection engines use
PIEZO electronic injectors YET? or ever?/

much faster injection events, and multi-injection events,
to control combustion and(from Roger) cooler combustion
simply by not putting to much fuel in all at once,reduced
possible detonation

I am aware that the newer direct injection systems are
using the PIEZO technology, like later diesels, because of
such high fuel pressures, gasoline 2200psi fuel pressures,
GM Ecotech etc. I bet that press. atomizes fuel,YEEKS.

it seems to be ALL about atomization changing into
Vaporization.
if yo get atomized fuel droplets into chamber,sure bet it
will detonate.
but if you can get only vaporized gases, chance of
detonation is greatly reduced or eliminated!

its about small but powerful future engines,that can be
economical as well.

I said this elsewhere, YUP! times they are achangin.

I love this stuff,makes life interesting.–
The original message included these comments:

SD Faircloth
www.jaguarfuelinjectorservice.com

In the Megasquirt world, we regard DEAD TIME as OPENING TIME

  • CLOSING TIME.


Ronbros
daytona fl. / Austin TX., United States
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In reply to a message from Ronbros sent Sat 21 May 2011:

Ron,

You asked…’‘Do any port fuel injection engines use PIEZO
electronic injectors yet ? or ever ?’’

There is some fascinating reading available on the web on the R&D
behind the use of piezo materials, piezo injectors, piezo
actuators, pumps, etc. and its use in direct injection
engines…both diesel and gasoline. Siemens, Bosch, Delphi,
Continental…to name the big players.

From what I read, I don’t think the intent was EVER to use piezo
technology in a multi-port injection application, rather the use on
direct injection systems only.

The technology and its application appears to be specifically
targeted to the items you mentioned. Overcoming, and improving on
injection triggering events (injector timing and control), the very
high pressures required to inject fuel directly into the cylinder,
increasing fuel efficiency, reducing emissions, greater fuel
atomization, etc.

An MPI injection system does not require the technology, not to
mention the cost found in piezo direct injection. The only (and
admittedly) poor analogy I can this of is…it would be akin to
using a surgeons scalpel to cut a 2x4, where a hand saw works just
fine.

There are still injector manufacturers improving MPI injectors.
Delphi and others for example use multiple holes at the injector
tip to atomize the fuel spray beyond the old school pintle
injector. Delphi will soon release (2012 ?) a heated tip injector
that will heat the fuel for ethanol blends to improve cold start
fuel atomization.

I love this stuff too, and one has to wonder what the technology
will be in another 10-15 years.

SD Faircloth
www.jaguarfuelinjectorservice.com–
www.jaguarfuelinjectorservice.com
Jacksonville, Florida, United States
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SD Faircloth wrote:

An MPI injection system does not require the technology, not to
mention the cost found in piezo direct injection.

True enough, but it’s worth noting that those long-nose butane grille
lighters you can get from a Dollar store for $1 each have a piezo
ignition system. If they actually had an ignition coil to provide
the spark, I don’t think you could buy one for $1. So while piezo
injectors may be obscenely expensive today, perhaps there’s no
inherent reason that the cost might not drop precipitously as the
technology is developed.

There are still injector manufacturers improving MPI injectors.
Delphi and others for example use multiple holes at the injector tip
to atomize the fuel spray beyond the old school pintle injector.

Any idea how the valve works? There aren’t multiple pintles to plug
those multiple holes I presume.

I also wonder how it improves anything. The old-school injectors
have a pintle with a little head on it so that when it opens the fuel
sprays toward the point, hits this head, and scatters. If you had
multiple holes without such deflectors, you’d get a whole bunch of
narrow streams rather than the one scattered spray. Better?

Interestingly, back in the day while I was working at P&WA we were
working with the opposite problem. There was one bearing between two
hollow shafts, and getting oil to that bearing involved a little
spray nozzle that squirted the oil at a scoop on the outer shaft
going past at 9000 rpm. Ideally, you wanted that oil to emerge from
the nozzle as a straight stream so it would all hit the scoop – but
invariably it would spray instead so only a small portion would hit
the scoop. I wanted to do a bit of development on the nozzle to try
to get the spray to stay together as a stream, but it was decided
that enough oil was hitting the scoop so fuggetaboutit.

Delphi will soon release (2012 ?) a heated tip injector that will heat
the fuel for ethanol blends to improve cold start fuel atomization.

Why only for ethanol blends? Wouldn’t the same idea help with
conventional fuel?

– Kirbert

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In reply to a message from Kirbert sent Sun 22 May 2011:

I’m looking for the dead time used for MS EFI system but as far as
I see thats the same as eg Bosch states in their specs.

It was basiacally a just shot in the dark if anyone had the data
since you cant find a s#it on the internet about them…

Guess I have to spend some time to find the dead time directly im
MS.

Just mounted them in the car and also filled here up with E85 so
now the tuning starts.

BR//Tobmag–
tobmag
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In reply to a message from Kirbert sent Sun 22 May 2011:

HEY KIRBY!!

you ask, see if I can tell it.

those multi-hole injectors use only one valve but use a
small disc with around 6 holes to make a lot of small
droplets of Atomized fuel, that can Vaporize easier.

I probably said this somewhere,large droplets of fuel are
not good(take to long to vapoerize),so the smaller you can
make them the better for effincey.

a thin DISC can break up fuel quicker than a long tubular
hole, same size, same pressure.

that is precisly why direct chamber injection is the only
way for modern engines to go, instead of 40psi, its 2200psi,
stop and think about the droplet sizing.
as a useless bit of trivia, modern diesels have 25,000-
30,000 psi.

OK 1st car in modern era to use a disc in MPI injector
nozzle, our one and only GM, 1957 Corvette FI, thru
1965(guessin).

and this will get kirby(probably most of the guys)thinkin.

Pratt-Whitney great 3350hp,B29 WW2, bomber engines used
Direct chamber FUEL INJECTION, with the fuel injected down
thru the center elctrode of the spark plug, to get it in
center of chamber,and COOL THE PLUG FOR detonation control.

my question; what ever happened to that technology, it is
said that it would give to much better fuel milage, so it
was put into archives somewhere, orders from OIL companies.

John Lennon said it,we still look like peasents to him!!LOL–
The original message included these comments:

Any idea how the valve works? There aren’t multiple pintles to plug
those multiple holes I presume.
Why only for ethanol blends? Wouldn’t the same idea help with
conventional fuel?
– Kirbert


Ronbros
daytona fl. / Austin TX., United States
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In reply to a message from Kirbert sent Sun 22 May 2011:

Kirby,

The piezo technology is already there and proven for injectors.
And the piezo technology was in use quite a bit before it was
applied to injectors. Your example plus used in telephone speakers,
and a list of others. Siemens was one of the leaders in piezo
technology. I should think the cost is more so related…at this
time…by the limited production ( or if you like…the production
cost) and limited manufacturers.

As Ron replied, the multi-hole injectors use a moveable disc (or a
ball) at the end of the injector, as opposed to a single pintle. I
have seen injectors from two hole up to 8 hole. Without looking it
up, I think a two spray stream injector, with air assist is used on
the 2000 XJ8 and some other Jaguar engines. The spray is emitted in
the shape of an upside down V ( / ), and pressurized air is used
to assist in the spray control shape.

Also as Ron indicated an injector that can atomize the fuel into
smaller droplets is a substantial improvement over the single
pintle style, regardless of the little head at the end of the
pintle shaft, such as used on the 70’s and 80’s era V12s and XJ6s.
Even the later X300s use a disc style injector that emits the same
inverted V shape. Some time ago, I did some calculations on the
relationship of the diameter of a sphere and a sphere’s total
surface area, and how that relationship changes as the diameter of
the sphere decreased. I have since discarded the info, but IIRC the
surface area decreased at a greater rate than did the diameter.
Maybe I’ll do it again for kicks.

The variations on spray pattern are very evident ( to me anyway )
since I have the ability to visually observe them on the bench
machine. One of these days I’ll post a few photos here. Anyhow, the
bottom line is the smaller the fuel droplet the more the droplet
will be completely burned.

The Delphi heated tip injector theory. Ethanol has a low Reid
Vapor pressure and high flash point vis a vis gasoline. The tip
heats the ethanol to a higher temp so it will ignite easier in cold
start situations. If you Google…’‘Delphi mutlec 3.5 heated tip
port fuel injector’’ you will find the Delphi page link.

SD Faircloth–
www.jaguarfuelinjectorservice.com
Jacksonville, Florida, United States
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