[xj] 85 Sovereign Starts/dies several times before running _AAV?

In reply to a message from Frank Andersen sent Mon 30 Jan 2012:

Thanks for the suggestions gentlemen,
I’ll check the temp sensor resistance and the thermotime
switch as Dr A recommends before messing with the AAV, but I
see just one hose underneath the silver part of the device
marked extra air valve. Is this the upper hose you mean, Frank?
I had replaced the AFM, verified fuel pressure, and
cleaned and tested the cold start injector in August of last
year and starting was normal afterwards, so unless the CSI
is clogged again it should be functioning. I did not
specifically check the thermotime switch or the temp sensor
then: I’ll have to look up my older notes to see if they
have been tested in the past, but no harm in doing it again.–
The original message included these comments:

Just remove the upper air hose, Phil, and peer inside - the slide
position is easily seen…
It can, if it is closed with the engine cold, be gently ‘exercised’ with
a thin screwdriver in the slot seen - it sometimes sticks in old gunk.
However, as Gregory states, specifically check the CTS; disconnect plug
and measure resistance over the two ‘prongs’ - at 50F it should show
some 3,7 Kohm. Also verify the connector by measuring resistnace betewwn
the two wires - some 2 Kohm, give or take, verifying the ECU connection.


Phil W - 87XJ6, 86DD6, 85Sov, 74E, 67DQ450, 67DR450, 67Mk2
Arkansas, United States
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Phil in Ar wrote:

In reply to a message from Frank Andersen sent Mon 30 Jan 2012:

Thanks for the suggestions gentlemen,
I’ll check the temp sensor resistance and the thermotime
switch as Dr A recommends before messing with the AAV, but I
see just one hose underneath the silver part of the device
marked extra air valve. Is this the upper hose you mean, Frank?

The AAV is a sort of ‘tower’ on a square base, alminum colour - fixed to
the water rail, Phil…

It has an electric connector and an air hose on the base. Checking the
AAV as suggested just involves disconnecting that air hose and look
inside the AAV at the slide - which should be about half open with the
engine cold…

At 50F the CSI sprays in ‘crank’ for a some 3 1/2 seconds and shuts
down. It does not supply fuel to a running engine - so if the engine
starts and dies it is unlikely to be a CSI/TT problem…

Frank
xj6 85 Sov Europe (UK/NZ)> I had replaced the AFM, verified fuel pressure, and

cleaned and tested the cold start injector in August of last
year and starting was normal afterwards, so unless the CSI
is clogged again it should be functioning. I did not
specifically check the thermotime switch or the temp sensor
then: I’ll have to look up my older notes to see if they
have been tested in the past, but no harm in doing it again.

The original message included these comments:

Just remove the upper air hose, Phil, and peer inside - the slide
position is easily seen…
It can, if it is closed with the engine cold, be gently ‘exercised’ with
a thin screwdriver in the slot seen - it sometimes sticks in old gunk.
However, as Gregory states, specifically check the CTS; disconnect plug
and measure resistance over the two ‘prongs’ - at 50F it should show
some 3,7 Kohm. Also verify the connector by measuring resistnace betewwn
the two wires - some 2 Kohm, give or take, verifying the ECU connection.

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In reply to a message from Frank Andersen sent Tue 31 Jan 2012:

Hi Frank,

 Thanks for the information. I decided to check the AAV

first as it seems more likely to me than the CSI given the
symptoms.
At 55 degrees ambient it is partially open, but I am
not sure what is open enough. Before I break something,
which way does it slide? I sent you a picture of the cold
engine position.

    The last AAV I worked on was on the Daimler Double

Six which is a completely different animal than the XK AAV,
and my memory was not clear about this one, but a look at
the parts catalog cleared up which was the upper hose and
and which was the lower hose that can�t be seen from above.

    I�ll check the temp sender resistance while I am

waiting, once I remember which it is; an aging memory and
too many different cars is/are a definite hazard to auto work

Cheers, Phil–
The original message included these comments:

The AAV is a sort of ‘tower’ on a square base, alminum colour - fixed to
the water rail, Phil…
It has an electric connector and an air hose on the base. Checking the
AAV as suggested just involves disconnecting that air hose and look
inside the AAV at the slide - which should be about half open with the
engine cold…
At 50F the CSI sprays in ‘crank’ for a some 3 1/2 seconds and shuts
down. It does not supply fuel to a running engine - so if the engine
starts and dies it is unlikely to be a CSI/TT problem…
Frank


Phil W - 87XJ6, 86DD6, 85Sov, 74E, 67DQ450, 67DR450, 67Mk2
Arkansas, United States
–Posted using Jag-lovers JagFORUM [forums.jag-lovers.org]–
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In reply to a message from Phil in Ar sent Thu 2 Feb 2012:

OK, I discovered the AAV valve plate moves sideways, and
mine moves freely and returns to a little less than 1/8 inch
gap at the right side with the engine cold and ambient temp
50 degrees. (My parts Sovereign’s AAV had a similar gap.)
I tried putting ice on the AAV to see if it would open
further, but couldn’t lower the temp enough to make it move
much.

The AAV heater measured 21 ohms between the pins, the
Thermotime switch measures 0 ohms between pins, 0 ohms to
ground on one pin and 50 ohms to ground on the other pin. I
got 12V across the CSI connector and at the thermotime
connector in ignition crank position.

The coolant temp sensor measured 3220 Ohms at 50 degrees F
and later measured 251 ohms at 186 degrees F; I am checking
temp VS resistance as it cools down.

I did try starting from cold with the AAV hose off and it
fired and died six times. Then with the hose reinstalled it
fired and idled very roughly for 3 to 6 seconds before it
settled into an 1100 RPM idle in neutral; no throttle was
used in any start attempt.

So I am perplexed. The AAV, coolant temp sensor, and
thermotime switch appear to be working, and I had cleaned
and cycled the CSI 100 times several months ago when I
swapped my leaking CSI for a spare, changed the AFM, and
verified fuel pressure. It starts and runs fine warm, but
won’t start and idle from cold until the 4th or 5th try.–
Phil W - 87XJ6, 86DD6, 85Sov, 74E, 67DQ450, 67DR450, 67Mk2
Arkansas, United States
–Posted using Jag-lovers JagFORUM [forums.jag-lovers.org]–
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Phil in Ar wrote:

In reply to a message from Phil in Ar sent Thu 2 Feb 2012:

OK, I discovered the AAV valve plate moves sideways, and
mine moves freely and returns to a little less than 1/8 inch
gap at the right side with the engine cold and ambient temp
50 degrees. (My parts Sovereign’s AAV had a similar gap.)
I tried putting ice on the AAV to see if it would open
further, but couldn’t lower the temp enough to make it move
much.

Your not the only one; mine stubbornly refuse to open much further even
put in the freezer…:slight_smile:

However; I think 1/8" is to little to safely provide fast enough cold
idle to start and run a cold engine. There is no specs on this - but
half open seems to be the ‘norm’. As an additional test; run the engine
warm and verify that it actually closes completely when hot - if not it
is definitely defective…

The AAV heater measured 21 ohms between the pins,

Which signifies that its heater coil is intact; however; this simply
ensures that the slide closes faster after starting - the engine hit is
the prime mover…

the
Thermotime switch measures 0 ohms between pins, 0 ohms to
ground on one pin and 50 ohms to ground on the other pin. I
got 12V across the CSI connector and at the thermotime
connector in ignition crank position.

The best test of the Thermotime is to connect a test lamp across the
(disconnected) CSI plug - then turn and hold the key to ‘crank’. The
test lamp should light up for the prescribed time (50F - some 3,5
seconds) , the go out - verifying TT function. The 50 ohm measured is
likely the heater coil resistance; it heats a bimetallic spring - which
breaks the CSI’s ground connection. But the TT cannot be effectively ohm
tested with the CSI plugged in…:slight_smile:

And testing the TT to spec doesn’t really prove that the CSI is actually
spraying…:slight_smile:

The coolant temp sensor measured 3220 Ohms at 50 degrees F
and later measured 251 ohms at 186 degrees F; I am checking
temp VS resistance as it cools down.

Which is a round specs - no reason to suspect the CTS. However; the
connector should also be verified as described…

I did try starting from cold with the AAV hose off and it
fired and died six times. Then with the hose reinstalled it
fired and idled very roughly for 3 to 6 seconds before it
settled into an 1100 RPM idle in neutral; no throttle was
used in any start attempt.

Disconnecting the AAV hose just introduces a large air leak - the
engine sucks air through the AAV without the air first going through the
AFM to be measured. By definition; any air going into the engine without
first going through the AFM is an air leak - lean mixture…

And certainly; the xk is strictly ‘feet off’ starter; any manipulation
of the gas pedal during cranking is likely to cause engine
baulking/non-start. The air required is carefully metered by the
throttle gap, idle screw and AAV…

So I am perplexed. The AAV, coolant temp sensor, and
thermotime switch appear to be working, and I had cleaned
and cycled the CSI 100 times several months ago when I
swapped my leaking CSI for a spare, changed the AFM, and
verified fuel pressure. It starts and runs fine warm, but
won’t start and idle from cold until the 4th or 5th try.

I still strongly suspect the AAV being inadequately open, Phil…

A cold engine has considerable drag, cold friction, and the AAV is there
to provide extra air to give the engine enough power to overcome the
cold drag. The initial misfiring and the comparatively low cold idle
indicates as much; but also to the point; what is the hot idle? And
certainly not; no gas pedal manipulation during cranking…

However; there is no firm specs on AAV opening - and there is no safe
way of holding the slide open during cranking, to verify suspicions. The
work done on the CSI itself seems to imply that there is nothing wrong
with that, and the other tests shows no abnormalities - pending answers
to the questions raised.

Question to the list; what is their experiences on AAV openings??

As a preliminary; remove air duct and clean out the throttle body- then
verify throttle gap to 0,002", and confirm hot idle…

Frank
xj6 85 Sov Europe (UK/NZ)===================================================
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In reply to a message from Frank Andersen sent Thu 2 Feb 2012:

Thanks for the comments, Frank

‘‘I think 1/8’’ is too little to safely provide fast enough cold
idle to start…half open seems to be the ‘norm’…run the
engine warm and verify that it actually closes completely
when hot…‘’

The AAV was closed completely at 80C on the dash gauge and
78C measured at the AAV body. My spare AAV on the parts car
had a similar 1/8 inch opening at the 50F ambient. Anyone
checked their AAV opening at similar temps?

‘‘The best test of the Thermotime is to connect a test lamp
across the (disconnected) CSI plug - then turn and hold the
key to ‘crank’.’’

I did do this yesterday and the lamp lit. I tried it again
today to check the ON time and it went out after 4 seconds,
then 2 seconds, then 1 second on successive cranks with a
brief pause between. Is the Thermotime cycle independent of
the draw through the CSI connector?

‘‘And testing the TT to spec doesn’t really prove that the
CSI is actually spraying’’

Agreed, although I did go through rigorous testing of the
CSI last August running over 100 four second cycles testing
for a consistent spray pattern and lack of leaking after
spraying. That was just 200 miles ago.

‘’…remove air duct and clean out the throttle body- then
verify throttle gap to 0,002’‘, and confirm hot idle.’’

The throttle body was cleaned and .002’’ gap confirmed last
August (200 miles ago) after I discovered dirty raw gas in
the manifold from the leaking CSI and tested and installed
the spare. I had also changed the AFM at the same time and
one or both changes solved the prior refusal of the engine
to rev past 3500 RPM. Hot idle is 950 to 1000 RPM in neutral.

‘‘I still strongly suspect the AAV being inadequately open,
Phil…the AAV is there to provide extra air to give the
engine enough power to overcome the cold drag. The initial
misfiring and the comparatively low cold idle indicates as much’’

What should cold idle in neutral be, and can it be adjusted
independently of the idle air screw for normal hot idle? Or
is that what the AAV is supposed to do? Adding more air for
cold starting is a bit counter intuitive unless the ECU is
also adding more gas at the same time. Is the air passage
through the AAV similar to the throttle butterfly being
slightly open, but automatically controlled?

It took four crank cycles this morning in ambient 54F before
it would keep running, and idle was first 900 and then 1100
rpm after 15 to 30 seconds. Pressing the accelerator after
it first starts will make it stall unless done very very
slowly. The most frustrating thing is that the Sovereign
had always been the best starter in the cat house until lately.–
The original message included these comments:

However; I think 1/8’’ is to little to safely provide fast enough cold


Phil W - 87XJ6, 86DD6, 85Sov, 74E, 67DQ450, 67DR450, 67Mk2
Arkansas, United States
–Posted using Jag-lovers JagFORUM [forums.jag-lovers.org]–
–Support Jag-lovers - Donate at http://www.jag-lovers.org/donate04.php

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Phil in Ar wrote:

In reply to a message from Frank Andersen sent Thu 2 Feb 2012:

Thanks for the comments, Frank

‘‘I think 1/8’’ is too little to safely provide fast enough cold
idle to start…half open seems to be the ‘norm’…run the
engine warm and verify that it actually closes completely
when hot…‘’

The AAV was closed completely at 80C on the dash gauge and
78C measured at the AAV body. My spare AAV on the parts car
had a similar 1/8 inch opening at the 50F ambient. Anyone
checked their AAV opening at similar temps?

We are still awaiting answers to that, Phil - a direct question to the
list for a heads up…?

‘‘The best test of the Thermotime is to connect a test lamp
across the (disconnected) CSI plug - then turn and hold the
key to ‘crank’.’’

I did do this yesterday and the lamp lit. I tried it again
today to check the ON time and it went out after 4 seconds,
then 2 seconds, then 1 second on successive cranks with a
brief pause between. Is the Thermotime cycle independent of
the draw through the CSI connector?

The TT is an ‘independant’ agent, Phil…:slight_smile:

The CSI is connected to ground via a bimetellic strip in the TT - as the
key is turnd to ‘crank’ power is applied directly to both the CSI and
the TT. In the TT a heater coil heats the strip causing it to break the
CSI’s ground connection - and the CSI stops spraying. The TT reacts the
same whether ot not the CSI is connected…

As the strip cools down it ‘resets’ to ground - but the time for the
reset will depend on engine temps - so your observations are as
expected. With engine, or ‘strip’ temps above 35C the strips is not
grounding - and there is no CSI action…

‘‘And testing the TT to spec doesn’t really prove that the
CSI is actually spraying’’

Agreed, although I did go through rigorous testing of the
CSI last August running over 100 four second cycles testing
for a consistent spray pattern and lack of leaking after
spraying. That was just 200 miles ago.

It’s then sort of unlikely to be the CSI; as the engine catches it has
done its dash - and the engine, all well, should be supported by the
normal ‘cold engine’ fuelling. In principle, if you maintain the key to
‘crank’ for 4 seconds, whether or not the engine catches the TT goes to
its maximum - so if the CSI is actually spraying a non-start has other
explanations…

‘’…remove air duct and clean out the throttle body- then
verify throttle gap to 0,002’‘, and confirm hot idle.’’

The throttle body was cleaned and .002’’ gap confirmed last
August (200 miles ago) after I discovered dirty raw gas in
the manifold from the leaking CSI and tested and installed
the spare. I had also changed the AFM at the same time and
one or both changes solved the prior refusal of the engine
to rev past 3500 RPM. Hot idle is 950 to 1000 RPM in neutral.

Which is a mite high in itself - but seen in conjuntion with the 1100
rpms you reported with the engine cold; your AAV, ‘wrongly’, contributes
very little, too little extra air. One would expect cold idle to be some
200 - 400 rpms higher than the hot idle set…so…

‘‘I still strongly suspect the AAV being inadequately open,
Phil…the AAV is there to provide extra air to give the
engine enough power to overcome the cold drag. The initial
misfiring and the comparatively low cold idle indicates as much’’

What should cold idle in neutral be, and can it be adjusted
independently of the idle air screw for normal hot idle?

There is no independant adjustment of cold idle - and the cold idle,
courtesy of the AAV should be ‘much’ higher…

Or
is that what the AAV is supposed to do? Adding more air for
cold starting is a bit counter intuitive unless the ECU is
also adding more gas at the same time.

A cold engine has a considerable drag/friction - and the AAV adds air to
increase engine power. Note that the more air an engine gets the more
petrol it can burn - and the more petrol burnt the more power is
developed. Cold engine drag might be so high that the engine is unable
to idle cold with the hot idle setting - and if it cannot idle it cannot
start…:slight_smile:

Is the air passage
through the AAV similar to the throttle butterfly being
slightly open, but automatically controlled?

The different air passages is somewhat conjectural; the throttle gap and
idle screw together give the hot idle - but the proportion is variable
with the throttle gap set. Nominally the AAV should add some 50% of
those together - as a guestimate…

It took four crank cycles this morning in ambient 54F before
it would keep running, and idle was first 900 and then 1100
rpm after 15 to 30 seconds. Pressing the accelerator after
it first starts will make it stall unless done very very
slowly.

It all implies that the AAV is not doing its job, but other factors
cannot be excluded - such symptoms are not really exclusive to the AAV.
If the engine develops too little power in idle it may baulk at sudden
pedal inputs - and a Jaguar should not do that, hot or cold…:slight_smile:

*remove air filter and once the engine is idling, very slowly push on
the AFM flap. If the rpms rise and or the engine stabilises it signifies
lean running - pushing on the AFM flap simply increases fuelling. With
correct fuelling the engine should misbehave as soon as the flap is
touched…

Another point relating to this - if you have the O2 sensor; with the
engine idling hot; disconnect the sensor. There should be no engine
reaction - signifying that the ECU does not require Lambda assist to
rectify fuelling. The point here is that while hot the Lambda does this

  • but it is inactive with the engine cold…

The most frustrating thing is that the Sovereign
had always been the best starter in the cat house until lately.

It will be again, Phil - when this is sorted…

Frank
xj6 85 Sov Europe (UK/NZ)>The original message included these comments:

However; I think 1/8’’ is to little to safely provide fast enough cold

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