[xj-s] PAG Oil Weight

Getting close to putting the AC system back together. Have new
hoses, dryer and expansion valve. After getting some sound advice
from one of our forum members am hopeful the 4 year old A6
compressor is OK. System still had some pressure when hoses where
removed to replace them.
Have been doing a search on A6 compressor when converting from R12
to 134A and have seen three different opinions as to the PAG oil
weight recommended. One source was a AC Delco service bulleten
stating that PAG 150 should be used. Another source says PAG 46 and
another says 100 weight. Did not measure the quantity of oil
removed from the compressor. Need to do more learning as to how to
properly flush the evaporator and the condenser. Don’t know if the
ester oil remaining in those two components must be flushed out
completely or if the system will perform and last if some remains
in there.
BTW the expansion valve at the local Jaguar parts house was close
to being right but the small tube had a flare fitting and my �87
uses a straight tube with a small rubber seal. Found it at a local
auto parts store for under $20.00.–
1987 XJS Coupe
Weston Lakes/Texas, United States
–Posted using Jag-lovers JagFORUM [forums.jag-lovers.org]–

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Hi Don,

I’ve always used medium viscosity (100) PAG oil. In fact, many cans of
PAG oil don’t even indicate the viscosity by number.

I do NOT drain the original MINERAL oil out of the compressor.

I do NOT flush the system.

I simply lubricate (with refrigeration oil) any o-rings installed with
new hoses or at the compressor, evacuate the system, add 2 oz. of PAG
oil, add 32 to 36 oz. of R-134a (the original charge of R-12 was 40
oz., and you use less [~80%] R-134a), and enjoy.

Unless you are replacing the compressor for some reason, or have had
some MAJOR catastrophe that has caused loss of much or your
refrigeration oil (more than just oily residue on a slowly leaking
hose), there is no reason to remove the compressor and drain the oil
from its sump to determine how much is there. In fact, most R-134a
conversions from R-12 last better without removing the mineral oil.

Ester oil is used in some systems with R-134a, but AFAIK, it was never
used in a Jaguar R-12 system. I have heard somewhere that you do NOT
want to mix PAG and Ester. Perhaps someone who is more of an expert on
original R-134a systems can comment on that issue.

I hope you still have the mineral oil you drained from the compressor
(so you can measure it), as you need to add back AT LEAST that amount
of some type of refrigeration oil.

Unfortunately, the Jaguar Service Manual is a bit unclear as to how
much oil should be in the compressor sump. On my 1st read of it (in a
hurry) I thought it was stating refill with 10 oz., but upon further
review, that was NOT the case. My recollection is it suggested
something in the 7 to 10 oz. range, but I would encourage you to read
it and try to make your own decision.

If anyone else has a particular opinion on that issue, please provide
it and the basis (manual, etc.) for that opinion.

Be aware that if you flush or empty all the oil out of the system in
some manner, you need to add new refrigeration oil based upon the
components replaced or flushed (see the Jaguar Service Manual for oil
amount per component).

Don’t make this job harder than it needs to be. The most critical part
of the job is the amount and type of refrigeration oil used or
replaced, as your compressor will quickly fail if not properly
lubricated.

BTW, I seem to remember that you or another post mentioned earlier
something about not having a switch in the rear of the compressor. One
should NEVER run a system without the proper compressor clutch cutout
system.

AFAIK, NO Jaguar system used a TWO-WIRE switch, so perhaps someone sold
you the wrong part. There were, however, two different clutch cutout
systems.

(1) the system used through about 1987 used a thermal fuse (with 3
wires) mounted on the front plate of the compressor near the clutch,
and there was a “superheat switch,” part# AEU1688/J, on the rear of the
compressor that would cause the thermal fuse to burn out and disconnect
the ground to the compressor clutch, if system pressure fell too low.

(2) beginning ~ 1988 models, a HSLP switch was used which provided
ground to the compressor clutch as long as low side pressure was

25PSIG.

AFAIK, although located in the same place on the rear of the
compressor, the Superhear Switch is NOT the same as the HSLP (High Side
Low Pressure) switch used from ~ 1988 on (basically changed at or about
the time the change was made from Delanair II to Delanair III systems).

Even though many of the components on the Jaguar A/C system are the
same as GM 70’s and 80’s systems, for some reason many good parts
chains such as NAPA have incorrect catalogue information (they even
list the Sanden compressor for mid- to late-80’s 5.3L XJ-S models with
the A-6), and you need to know what your system requires, based upon
parts visual comparisons, parts catalogue information, or if you’re not
sure, relying on trusted Jag parts suppliers such as CW, Motorcars, etc.

George Balthrop, Clifton, VA USA
89 and 85 XJ-S Coupes; 89 XJ40 VDP-----Original Message-----
From: Don Franke donfranketx@att.net

Have been doing a search on A6 compressor when converting from R12
to 134A and have seen three different opinions as to the PAG oil
weight recommended…

Did not measure the quantity of oil
removed from the compressor.

Need to do more learning as to how to
properly flush the evaporator and the condenser.

Don’t know if the
ester oil remaining in those two components must be flushed out
completely or if the system will perform and last if some remains
in there.

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In reply to a message from Don Franke sent Wed 16 May 2012:

Jaguar TSB 82-39am dated 9/97 describes the recommended
parts and procedures for converting the system to R134a
along with ESTER based oil.

Ester oil will combine with mineral oil and R134a refrigerant.

The Harrison A6 cannot be completely drained.

Here is an excerpt from the TSB

ISSUE:
Jaguar engineered kits are available which convert R-12
charged air conditioning
refrigerant systems to HFC R-134a systems.
Should Jaguar owners wish to convert their R-12 systems at
their own expense,
retrofit kits are available as shown below. Retrofitting
procedures are shown in
the Technical Guide - Air Conditioning System - HFC
Refrigerant Retrofit - part
Number JTP 425 (supplied to dealers 6/94).

NOTE: The primary changes involve the replacement of the
existing compressor lubricating oil with an oil compatible with
both HFC R-134a refrigerant and with the residual R-12
lubricating oil. It is not possible to completely flush R-12
type
lubricating oil from the refrigerant system prior to changing to
Ester oil and R-134a. Additionally, it is necessary to
replace the
input shaft seal of the Sanden compressor with a seal compatible
with the R-134a refrigerant and oil as described in the
Technical
Guide. Harrison compressors do not require replacement of the
shaft seal.–
Bob Gauff Owning and Repairing Jaguars Since the Early 70’s
Decatur, TX., United States
–Posted using Jag-lovers JagFORUM [forums.jag-lovers.org]–
–Support Jag-lovers - Donate at http://www.jag-lovers.org/donate04.php

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In reply to a message from George Balthrop sent Wed 16 May 2012:

George, Your memory is far better than mine. I am indeed the one
that said the pressure switch on the back of the compressor which
was connected to a thermal fuse was eliminated. That part of my
statement was partly correct. What was done is the pressure switch
type was changed. System was converted to use the HSLP switch which
provides a ground if the system pressure is sufficient. No pressure
and the clutch will not engage.
The wiring of the converted set up is that a single black lead
from the pressure switch is connected to the compressor clutch.
This wire is connected at the plug to a Blue wire that is connected
to a diode with a white wire to the other side of the clutch plug
which is also connects the Green wire with a tan stripe. The diode
is marked 27 NIA Rists. it is about 1 1/2 inches long. It is simply
taped to the lead from the pressure switch.–
The original message included these comments:

BTW, I seem to remember that you or another post mentioned earlier
something about not having a switch in the rear of the compressor. One
should NEVER run a system without the proper compressor clutch cutout
system.
(2) beginning ~ 1988 models, a HSLP switch was used which provided
ground to the compressor clutch as long as low side pressure was

25PSIG.


1987 XJS Coupe
Weston Lakes/Texas, United States
–Posted using Jag-lovers JagFORUM [forums.jag-lovers.org]–
–Support Jag-lovers - Donate at http://www.jag-lovers.org/donate04.php

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Actually, no, different location…very slightly different…to
accommodate the different operating principle, I reckon. An adventurous
sort could swap the compressor end plates, though.

Cheers
Doug Dwyer
Longview Washington USA
1995 XJR

AFAIK, although located in the same place on the rear of the
compressor, the Superhear Switch is NOT the same as the HSLP (High Side
Low Pressure) switch used from ~ 1988 on (basically changed at or about
the time the change was made from Delanair II to Delanair III systems).

// please trim quoted text to context onlyFrom: “George Balthrop” gbalthropxjs@aol.com