[xj40] Hacking the Digital Dash Bulb Failure Modules

Having been plagued for years with a bulb failure alert on
the Vehicle Condition Monitor, I decided to turn the BFM
system off and eliminate the alerts entirely. Working with
Grooveman, we decided that the four separate relay boxes
have two outputs – a 12 volt output that goes to ground
upon sensing a bulb failure that connects to LB54-32 on
diagram 12 and a ground signal at LB54-8 on diagram 12.
If the VCM ‘sees’’ anything other than 12 volts at LB54-32 or
a ground at lb54-8, it will show a bulb failure alert.
In order to turn off the alert, we needed to feed an
ignition-switched, continuous 12 volt signal to LB54-32 and
provide a continuous ground to LB54-8. We decided to make
the changes inside the instrument cluster, since it was
easier to remove the cluster than root around under the
dashboard. You’ll need to remove the knee bolster under the
dash (four screws) and dismount the steering wheel (1-inch
socket) then remove 4-8mm bolts securing the cluster.

http://www.jag-lovers.org/v.htm?1433286916--
Pete Peterson 70E(193K) XJ40s(88-270K,89-97K, 94-122K)
Severna Park, Maryland, United States
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In reply to a message from Jaguarpete sent Wed 3 Jun 2015:

Pete…

Thanks for the nod. But while I was working with you I was picking
Bryan’s brain on the subject (I mean really, if you get down to a
solution on ANYTHING with this car Bryan’s probably had something
to do with it … and he no longer even owns a Jaguar !!)

A couple of interesting tidbits that came up on the BFM system:

There are actually two separate monitoring systems that can send a
fail signal to the BFM. The ‘‘Turn/Hazard’’ monitor which only looks
at the turn signal bulbs front and back. This is the one that
needs a ground signal to the VCM. I can only imagine this is a
separate system because of the hazard flashers (which are in fact
the turn signal lights)…perhaps a safety issue.

The other system is the ‘‘general’’ monitor that looks at all the
other external lights. This is the one that requires the 12v
signal. If any of the four BFM’s senses a discontinuity (bad bulb)
in either system it will trigger a bulb failure (the wonderful
digital light bulb with an ‘‘X’’ over it in the VCM.) that everyone
is undoubtedly familiar with.

So even if you don’t ‘‘hack’’ the system this should help you narrow
down your problem:

If you have a bulb warning try your turn signals. If the audible
turn signal sound and the turn arrow on the dash goes to double
speed you have a problem with one of the turn signal bulbs, either
front or back on that side. All the other external turn signal
bulbs on that side will flash normally by the way, except of course
the one that�s failed and sending the signal.

Like wise if both turn signals are normal you have a problem with
one of the other �general� bulbs. I don�t know of a way to tell
which side.

Now that�s the way the system is suppose to work. Warning light
comes on, replace the culprit bulb and all is well. But as many of
you know the four modules (and most particularly the two rear) are
plagued with failed solder joints that give false momentary
warnings. So good luck with tracking that down and either
replacing or resoldering them.

Now I�ve had my Jag for over two decades and have had problems on
and off with false warnings almost the entire time. I�ve tried
resoldering the modules, replacing them with used units and even
prayer�.but nothing keeps them permanently fixed !!

This job took me several hours last weekend and it was worth every
second�…A world without false bulb warnings��.YES !!–
Groove, 1989 XJ6 3.6L
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is it possible to see some photos about this hack? Maybe for me will be more easy to do it…I would like to try :smiley:

Max…

First you have to remove the instrument cluster and then …

http://www.jag-lovers.org/snaps/snap_view.php3?id=1433286916

1 Like

Is there a good mirror of these pics? For some reason the main site has a TON of albums where the thumbnail works but the full size does not. Only the first thumbnail can be seen in full size. Reverse Image Search finds nothing either!