We have a series 3 XJ6 4.2 and it is leeking coolant from what we believe are core plugs, 3 of them and they are sitting between the spark plugs… However, trying to order them from Jaguar (The Netherlands) seems to not work. They say these are not core plugs and are screwed in.
I have been surfing the internet all morning to no avail, anyone knows what the plugs are called and what the part number is ??
Hi,
Yes they are core plugs. They are not threaded in.
Jaguar Part number - C16862/2. Though if you take measurements they are probably obtainable from parts suppliers - there’s nothing Jaguar specific about them.
I’ve replaced them on my own car. I found I had to use some anaerobic sealant on reassembly (Loctite 574). I know Jaguar probably didn’t use any sealant in the factory, but they were working with freshly machined parts. On a 35+ year old cylinder head, in which these plugs have possibly been changed before, the aluminium bore that they sit in may not be so smooth anymore.
Sadly current Jaguar dealers aren’t interested in stocking and supplying parts for these old cars anymore. Most of us look to classic car/aftermarket suppliers.
They are definitely core plugs. On much earlier heads these were bolts, did you specify Series 3?
Try ordering from more knowledgeable sources than Jaguar. I would epoxy them in or at least use some sealant too.
Oh, and make sure that it is the core plugs that leak. I had a leak at one of the head stud acorn nuts and the coolant pooled in the adjacent core plug for a while…
Thanks Dave, w saw the coolant pooring through the plugs, so pretty sure it is them.
Kirbert
(Author of the Book, former owner of an '83 XJ-S H.E.)
6
I have heard it said that, when replacing such plugs, the new ones should be installed upside-down from the way the originals were installed. They should be set in place dome-side out, and then you need to smack the dome just enough to deform it and firmly anchor the plug in the opening.
The FLAT core plugs are installed that way (They look like large contact lenses). My brother has a 1952 MK VII and that is how we installed the ones in the block.
It sounds like your engine has been filled with plain water and left to rust inside, instead of being protected by corrosion inhibitors in anti-freeze. The long head studs may be rusted so do not disturb them if nothing else is leaking. However, there is some good news…
Je hebt geluk want een van de beste klassieke Jaguar-bedrijven heeft een winkel in Oisterwijk:
They are called core plugs because the holes are there to let out the sand that was used in the sand core to form the water passages when the head was made by pouring melted liquid aluminum into the foundry mold.
On earlier engines they were threaded plugs made of brass. Here is one in my '51 XK120.
Mechanical design engineer, now retired, but my first engineering job was at a steel foundry that made railroad car couplers, and my summer internship was at Caterpillar where they machined the raw castings for engines.