Assembly of OTS from shell to finish

Hello there everyone… I am about to start on the assembly of this car… I have had the shell, drive train rebuilt, I did the rear end… so I thought I’d start this to take over from Joey… now that he is finished his primrose car.

So here are the first photo , will post as I do stuff…not every day… hope your interested.

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Good luck!
Hope this inspires more and more to join in…
It looks great.
GTJOEY1314

Off the trolley , made up fuel and rear brake lines and fitted in

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I like it. Brings back happy memories.

Old English White or Jaguar white?

Dont forget your clutch arm clearance before you fit the engine and box. There seems to be a rash of clutch arms hitting bell housing slots at the moment! All caused by the wrong throw out bearing heights.

You dont need to take the bonnet off to fit the engine and gearbox! Just pull it up form below through the gap.

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James I agree…
The color and finish look wonderful!
Go. Go. Go
Gtjoey1314

Cream … dark blue interior original specs

Yep clutch has been adjusted etc… all pipes and ancillaries on…will be removing bonnet and frames ( assembled) …fitting firewall parts , heater and vac pipes etc and wipers … roll drive train into place refit frames and build suspension etc… I have a special stand for the bonnet… standby for more soon

All chrome and fittings assembled before car was painted … so no adjustments hopefully … need to remove screen and have chromingdone so will look bare again for a while… but at least I know it will go back together :smiley:

Rebuild since this is over the top restoration
What are you using for fuel lines?
Gtjoey

It looks like copper fuel line. Sorry to say copper is not recommended for gas lines as it acts as a catalyst and can cause fuel to deteriorate faster.
There is lots of info on the web that I don’t trust on the subject. Here is scientific paper.
Just remember, an expert knows more and more about less and less until he knows everything about nothing…
https://pubs.acs.org/doi/abs/10.1021/ef049849h

“because it is a catalyst of radicalar oxidation reactions and it accelerates peroxidation. Therefore, this metal must be avoided in any metal alloy that comes into contact with gasoline in the feeding system of engines.”

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An 'Ex’spurt is a drip under pressure.

I was talking about the rubber lines to the fuel bowls and all
Is this a trailer queen or driver?
The rubber would look great but the clear would be luscious
Gtjoeu13-4

Ok so the fuel line is steel with a copper like coating on the outside… so don’t panic… I do lots of research… and before you say but it should have the nylon fuel line I best point out that this is a March 66 car …
So my handle appears misleading … my handle car is another project for me to complete…

It will be my last car… as I’ll be 70 before I start it :smiley:

So back to the question of the quality of the resto … this car will be driven but will be done to the highest standard I can achieve .

I will be using as many of original parts refurbished and replacements … yes it will have the original style nylon hookup pipes so you can watch the fuel get guzzled by those mighty HD8 SU’s

The car started life in USA and I imported it … for myself to be restored…but plans changed a bit when I found my 1961 RHD flat floor


Fortunately for me through a confluence of circumstances I am able to build both.
Cheers
Danny

If your wondering about the cars in the background … 2+2 since sold ( was my driver) and a 64 4.2 FHC … just finished… sans headlight glass.

Nice…Best of all worlds…
gtjoey1314

Today Sans bonnet…( 4 cups of coffee and many thanks to my Jag mates) change of plan … rear end in first … when bonnet off could lift front 1 finger…oops… so wasn’t game to take off frames … good thing I already had built the rear end!.. when it’s in I’ll support with a stand under it and revert to original plan.

Bit worried about the bonnet… 4 layers of blankets and cardboard to protect it from opening car doors in my wife’s garage… :rofl:

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You really are mini Gtjoey!
By next week when your ready for a drive how much tire pressure do you use​:grinning::rofl:
Is that a NEW body? Or restored?
It looks flawles

Restored see photos above of the car when I sent it off ( red) … it looked pretty good and the guy I had look at it in Oklahoma said it was rust free… that’s obviously because they had bodged some of the floors etc… when we stripped it we decided to do do it right … so new floors, new boot floor …it had a new one but the repairs were shocking… butt welded and bad fit… new sills and other panels at front so we basically rebuilt as a new car! …yep looks great … but so it should . Every spot weld and lead loaded is correct …thanks to my great body restorer Gavin ( he also did the motor)

that’s him in the photo… I spent as much on the body and motor as some people pay for a nice running car!

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How many hours or months in the jig?
Gtjoey1314

Whole body and motor in 14 months…( I stopped counting hours) … to be fair he does have other clients… he is one of 2 guys that do this level of work here in Oz … both have a lot of cars under their belts and specialise in e types and in Gavin’s case also XK120’s … he is doing an aluminium body one at moment ( not for me)

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And that’s why when we talk about 350 to 400 thousand dollar restorations
I thought it was a new shell!
Great work
Gtjoey13-4

The ONE bonnet I built, I used this method: from the inside, out.