[E-Type] Installing Windscreens

Following a recent thread on fitting windscreens

I hired a pro to do mine and here is a report

charged me $70 Oz shekels to do the job in my driveway in
less than 60mins…( Plumber or Electrician would be 200)

Let me note this a 420G, BUT the procedure shown in the
E-type 3.8 Service Manual is identical. The procedure he
followed was that detailed in the Service Manual, although
he never referred to it

I do not think I could have done this job on my own, or even
with an able assistant.

The fellow did a fantastic job, while I assisted, he needed
tremendous skill and strength in his hands and fingers to
manipulate the glass down into the rubber groove.

used only a hard plastic tool to lever.
He advised the risk of breaking old screens is high and
leverage must only be exerted in a precise way

I would never have wanted, or even been able to, press down
as hard as he did, a martial arts black belt, with huge
arms, he sweated and bled to get this one in.

Once the screen was in, he followed the exact procedure in
the manual of injecting between flange & rubber and glass &
rubber using;

Dow Corning 580 Silicone sealant non-acidic,
does not set fully hard. One tube

looks like a totally waterproof job

I found this guy by asking my mate who is a pro smash repair
owner, he uses him, instead of doing them himself!..dont
get some scmuck from the phone book, make sure they have
years of experience.

my screen seal was a length from Scotts Auto rubber, not an
OEM loop. re-fitting using your existing seal would be much
easier.

I cant see how there would be any chance at all of fitting a
new screen that was not very close tolerance to an original–
Tony
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In reply to a message from awg sent Sun 22 Nov 2015:

I’m glad it worked for you. Fitting a screen in and of
itself is not that hard once you know a couple of
tricks…so long as it fits. E’s have an added complication
of having chrome trim pieces that are not floating but are
instead affixed to the car.

So you have a screen that is loosely registered to the car
body via a rubber seal, and hard chrome that is firmly
registered to the car via screws/rivets. If the those two
things don’t meet at a happy middle ground it’s a big problem.

Conversely the 420 I believe has floating chrome trim that
can install wherever the rubber seal ends up. So even if it
was a little out, the trim probably wouldn’t care. It just
conform to the new shape.–
Erica Madison Moss 64 3.8 OTS
Austin,TX, United States
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