[v12-engine] Full Flow Oil Cooler [was High oil pressure]

The rest of the laugh is that the ‘‘oil assembly’’ on all of the
later cars can be converted to full flow with very little
machining. The hoses are the biggest cost. And I think all of the
V12’s had full flow toward the end, probably the 6 L engines.

I have converted my '92 to full flow.

Please elaborate on all that was necessary to do the OEM full flow
conversion! I’d really like to do it on my V12, but I’ve been told that it
requires removal of the oil pan and sandwich plate.

Did you have to remove the Oil Pan? i.e. Change bypass suction elbow C33869
to full flow elbow EAC6422?

What did you do about inlet elbow C37882 for the bypass return line? I am
thinking the inlet of it could be capped and otherwise left unchanged. If
so, full flow suction elbow EAC6422 would not be needed and the oil pan
would remain untouched.

Did you re-machine the original oil assembly block and plug the now unused
holes and passages?

  • or -

Did you buy a full flow oil assembly with the appropriate hoses and install
it?

Photos of my current full flow solution:

<http://www.jag-lovers.org/snaps/snap_view.php3?id=1089126859

Don Neff
1991 XJ-S V12 Conv. 5-speed

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In reply to a message from neffd sent Sat 18 Nov 2006:

I simply removed the oil assembly and re-engineered it. I machined
the existing parts, altered the dirty filter bypass valve, plugged
the front oilreturn and fitted new hoses. Works great.
No need to remove any pan parts. I bought nothing but hoses and
fittings.–
The original message included these comments:

Please elaborate on all that was necessary to do the OEM full flow
conversion! I’d really like to do it on my V12, but I’ve been told that it
requires removal of the oil pan and sandwich plate.
Did you have to remove the Oil Pan? i.e. Change bypass suction elbow C33869
to full flow elbow EAC6422?
What did you do about inlet elbow C37882 for the bypass return line? I am
thinking the inlet of it could be capped and otherwise left unchanged. If
so, full flow suction elbow EAC6422 would not be needed and the oil pan
would remain untouched.
Did you re-machine the original oil assembly block and plug the now unused
holes and passages?


'92 XJS Conv, '88 XJS Coupe, 1914 &1915 Ford T’s (Forguars)
Edmond, OK, United States
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In reply to a message from Jags+30jugs sent Sun 19 Nov 2006:

I am interested to know if Mr. Keefer,s mods can be
performed on the earlier HE engines (MY 84-87). If so what
is entailed to create such a really effecient oiling system.
Thanks in advance for your reply, best JW–
The original message included these comments:

I simply removed the oil assembly and re-engineered it. I machined
the existing parts, altered the dirty filter bypass valve, plugged
the front oilreturn and fitted new hoses. Works great.
No need to remove any pan parts. I bought nothing but hoses and
'92 XJS Conv, '88 XJS Coupe, 1914 &1915 Ford T’s (Forguars)


Ballet 1-- 86 XJS- TH400- Dana 2.87- Lucas CEI
Fresno, CA, United States
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In reply to a message from Dr.Quail sent Fri 24 Nov 2006:

My (pre HE) engine is similarly modified. The oil flows through a
larger aftermarket cooler, then through a remote filter, then back
into the front of the main oil gallery through the blanking plug in
the timing cover. The original cooler suction pipe onto the oil
pump is blamked off at the sump. All of the oil flows through the
cooler except any that is dumped by the pressure relief valve.

I have an oil temperature gauge. it runs 90 degrees C when fully
hot.–
The original message included these comments:

I am interested to know if Mr. Keefer,s mods can be
performed on the earlier HE engines (MY 84-87). If so what
is entailed to create such a really effecient oiling system.


Neville S1 XJ12
Christchurch, New Zealand
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In reply to a message from Dr.Quail sent Fri 24 Nov 2006:

I don’t know the answer to the pre HE engines. I do know that when
I was preparing tp modify mine I obtained an oil assembly from an
old removed engine and the assembly was completely different and
was unmodifiable.
I’m ashamed I have forgotten the name, but a person responded to my
forum input and he has pictures on his PIX page of how he used an
adapter to get full flow operation. His scheme would work on any
filter, I would think,

Noel–
The original message included these comments:

I am interested to know if Mr. Keefer,s mods can be
performed on the earlier HE engines (MY 84-87). If so what
is entailed to create such a really effecient oiling system.
Thanks in advance for your reply, best JW


'92 XJS Conv, '88 XJS Coupe, 1914 &1915 Ford T’s (Forguars)
Edmond, OK, United States
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Jags+30jugs wrote:

I do know that when I
was preparing tp modify mine I obtained an oil assembly from an old
removed engine and the assembly was completely different and was
unmodifiable.

I don’t know for sure, but my impression is that the early filter
heads were not modifiable for full flow. But I think that when the
full flow system was introduced for the German models only, they
started using a new casting that could be drilled for either the
bypass cooling or full flow cooling scheme. Sometime still later, I
think they finally gave up on the abhorrent bypass cooling scheme
altogether.

Hence, I think that if you have a late enough model, you can
modify the filter head for full flow. It’ll still require new oil
lines and possibly a new cooler – I dunno if the bypass cooler can
handle the higher pressure that the full flow operates at. And
there’s a blank-off for the inlet in the bottom of the sandwich
plate, etc.

Y’know, it might actually be a better idea to forget about the Jaguar-
designed full flow oil cooling scheme and devise your own. Just
unscrew the filter and screw on one of those adapter plates that has
fittings for connecting an oil cooler. Run flexible lines from there
to the oil cooler, either the OEM cooler (might as well try it and
see if it works) or an aftermarket cooler that mounts in the same
spot. Take the OEM lines and revise them so that the pressure relief
valve just dumps the oil directly back into the sump.

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What was the rationale to the bypasss oil cooling to begin with ?

Doug Dwyer
Longview Washington USA
1995 XJR
1988 XJS V12 Coupe

Sometime still later, I
think they finally gave up on the abhorrent bypass cooling scheme
altogether.

Visit the Jag Lovers homepage at http://www.jag-lovers.org for exciting services and resources including Photo Albums, Event Diary / Calendar, On Line Books and more !From: “Kirbert” palmk@nettally.com

It’s not a cooler, it’s a heater to help get the oil up to temperature
sooner so the emissions stuff could work.

Mike Eck
New Jersey, USA

'51 XK120 OTS, '62 3.8 MK2 MOD, '72 SIII E-Type 2+2

What was the rationale to the bypasss oil cooling to begin with ?

Doug Dwyer

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Mike Eck wrote:

It’s not a cooler, it’s a heater to help get the oil up to temperature
sooner so the emissions stuff could work.

Mike Eck
New Jersey, USA
www.jaguarclock.com
'51 XK120 OTS, '62 3.8 MK2 MOD, '72 SIII E-Type 2+2

Well, that would make sense only on your E-Type with its coolant-to-
oil heat exchanger. The XJ-S didn’t have that, it had a conventional
radiator-style ait-to-oil cooler, and it only cooled oil that
bypassed the engine via the pressure relief valve. So, when the oil
was hot and thin, the relief valve stays closed, so no oil goes
through the cooler! Brilliant!

Does the E-Type’s coolant-to-oil heat exchanger also cool only
bypassed oil?

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Doug Dwyer wrote:

What was the rationale to the bypasss oil cooling to begin with ?

The hotter the oil gets, the less cooling it needs!!!

I dunno, you’d have to ask Roger. Maybe he can explain the
rationale.

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Yes, the E-Type has an oil heater that passes the bypassed oil through a
heat exchanger with the coolant. That actually makes some sense if you want
the engine temperature to stabilize quickly. However, I agree with you that
cooling the bypassed oil doesn’t make any sense.

Mike Eck
New Jersey, USA

'51 XK120 OTS, '62 3.8 MK2 MOD, '72 SIII E-Type 2+2

Well, that would make sense only on your E-Type with its coolant-to-
oil heat exchanger. The XJ-S didn’t have that, it had a conventional
radiator-style ait-to-oil cooler, and it only cooled oil that
bypassed the engine via the pressure relief valve. So, when the oil
was hot and thin, the relief valve stays closed, so no oil goes
through the cooler! Brilliant!

Does the E-Type’s coolant-to-oil heat exchanger also cool only
bypassed oil?

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In reply to a message from Mike Eck sent Mon 27 Nov 2006:

‘’ However, I agree with you that cooling the bypassed oil doesn’t
make any sense. ‘’

This may not be as odd as it appears.

How does this sound?:

  1. Initially the water warms the oil - bringing things up to temp
    nicely. In town or slow traffic the oil stays at modest temp and
    radiator airflow/water cooling is the issue. Shedding a bit of
    coolant heat into the oil helps keep the oil free of condensates at
    low speeds and gives an extra heat loss path for the engine coolant
    during slow driving and low radiator air/water flow conditions.
    Ultimately the cooling system has to have sufficient capacity to
    work, but the twin results of warmer oil/cooler water have to be
    good in city driving, no?

  2. Under hard use (fast highway etc) the oil gets significantly
    hotter than water, so the heat exchanger would result in a net
    cooling of oil. Provided the water cooling system were of
    sufficient capacity, the extra input of heat into water would not
    affect the engine running temp unduly at these speeds, when
    radiator air/water flow are high and much heat can be shed.

  3. Under those same high rev conditions, the pump would be pretty
    much overpowering the pressure relief valve the whole time, which
    would act as a ‘weir’ and therefore be constantly sending a
    proportion of the oil pump output through the heat exchanger, thus
    having the desired oil cooling effect at the time it is needed -
    fast driving.

  4. There would be a ‘window’ during which the oil warming
    up/thinning means less would go via the relief valve and bypass
    cooler. But as soon as the revs went up the bypass flow would
    resume. I.e. at low revs the oil doesn’t really need any cooling
    and at high revs it gets it. QED.

  5. The alternative would be an oil thermostat, which is one more
    part to go wrong - and if water blockage due to a stuck Tstat is
    bad, oil issues could be even more serious - failsafes
    notwithstanding.

  6. Constant full-flow oil cooling with no thermostat is more likely
    to overcool the oil in large lazy engines run in temperate
    climates. IMHO cooler oil is not inevitably better. There is such a
    thing as oil which is too cool for at least some aspects to be
    optimal. In hot desert conditions I accept this is less likely to
    be the case, but in Northern European markets for example, for half
    the year it would be better to have oil heating during town driving
    than permanent oil over-cooling regardless of engine/lube temp.

Just some thoughts anyway. After all, it’s not like the bypass
cooling came about because some engineer at Jaguar had an ‘off day’
or a mental lapse. One assumes the proposed design would have been
argued and checked/rechecked by line managers and team members
before going into production?

Maybe Roger could give some insights?–
The original message included these comments:

Yes, the E-Type has an oil heater that passes the bypassed oil through a
heat exchanger with the coolant. That actually makes some sense if you want
the engine temperature to stabilize quickly. However, I agree with you that
cooling the bypassed oil doesn’t make any sense.


Peter Crespin 66 2+2 E-type, 74 Daimler 4.2
Cambridge, United Kingdom
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… a person responded to my forum input and he has pictures on his PIX
page
of how he used an adapter to get full flow operation. His scheme would work
on any filter, I would think

Noel,

That may have been me. My full flow modification pieces are shown at:

<http://www.jag-lovers.org/snaps/snap_view.php3?id=1089126859

I am extremely pleased with the results.

I also installed a Digital Oil Pressure gauge and a Digital Coolant
Temperature gauge at the same time. The real oil pressures are much higher
than indicated on the OEM oil gauge - i.e., 26 psi on the digital gauge when
the OEM gauge indicates nearly 0 psi.

Likewise, the coolant temperatures (B-Bank) are lower than the EXTREMELY
sluggish/random OEM temperature gauge.

Don Neff
1991 XJ-S V12 Conv. 5-speed

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In reply to a message from neffd sent Tue 28 Nov 2006:

Don,
Yes, you are the man.

Your system will work for all Jags, as I see it.

I added an oil temp thermostat in my installation. It is an H
shaped device inserted between the hot and cold hoses. If temp is
low, it returns the oil to the main galley. When it gets hot, it re-
routes all of the oil through the cooler and back to the main oil
galley.

I did the mod just as an engineering challenge. I think my
conversion is cheaper if you have a machine shop handy.

My mechanical OP gauge indicates 25# at 0# on the OEM.

I guess every one knows by now the NEW JAGUAR pressure gauge
transducers have a switch inside and when the pressure is above
about 4-5 pounds it has a resister that indicates about 50# on the
gauge. ANY transducer is OK as I see it. You will learn what is OK.
Nothing can be worse than an OEM transdsucer. The fake new JAG
transducer is deception at its very best.–
The original message included these comments:

… a person responded to my forum input and he has pictures on his PIX
page
of how he used an adapter to get full flow operation. His scheme would work
on any filter, I would think
Temperature gauge at the same time. The real oil pressures are much higher
than indicated on the OEM oil gauge - i.e., 26 psi on the digital gauge when
the OEM gauge indicates nearly 0 psi.


'92 XJS Conv, '88 XJS Coupe, 1914 &1915 Ford T’s (Forguars)
Edmond, OK, United States
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In reply to a message from Peter Crespin sent Tue 28 Nov 2006:

Peter,
You confuse me with your logic and solutions. This applies to XJS’s.

By number:

1 The water is loosely related to oil temp by overall operation of
the engine

2 The water, once again does not cool the oil.

3 Hi revs do cause the volume to rise so that oil does travel
through the oil cooler.

4 When oil is overheated it needs cooling, now.

5 When parts fail the driver steps back into the loop and shuts
down as required.

6 No XJS is running too cool except in Alaska.
There isn’t a Jag owner with over heating problems that will agree
that JAGUAR made the correct decision to use bypass on North
American cars and full flow on Arabian cars.–
The original message included these comments:

  1. Initially the water warms the oil - bringing things up to temp
  2. Under hard use (fast highway etc) the oil gets significantly
    hotter than water, so the heat exchanger would result in a net
    cooling of oil. Provided the water cooling system were of
    sufficient capacity, the extra input of heat into water would not
    affect the engine running temp unduly at these speeds, when
    radiator air/water flow are high and much heat can be shed.
  3. Under those same high rev conditions, the pump would be pretty
    much overpowering the pressure relief valve the whole time, which
    would act as a ‘weir’ and therefore be constantly sending a
    proportion of the oil pump output through the heat exchanger, thus


'92 XJS Conv, '88 XJS Coupe, 1914 &1915 Ford T’s (Forguars)
Edmond, OK, United States
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In reply to a message from Jags+30jugs sent Thu 30 Nov 2006:

Sorry, don’t know your name, but your post partly supports my case
doesn’t it? In theoretical terms at least? If not, it wouldn’t be
the first time my supposed ‘logic’ has confused good people.
Sorry :slight_smile:

If you asked me for two markets - one European and one Rest of
World - where these cars would be most likely to be driven hard
as a matter of course, I’d cite Germany and certain Middle East
countries. I think that’s just a matter of record. If I were
planning cars for those markets I’d put high-speed endurance (and
full-flow cooling) higher up the agenda than for North America
where speeds are generally lower than even our crowded UK, and
sludging up is a real issue for city cars.

Of course there’s no such thing as a single fixed oil cooling set-
up that’s perfect for all possible conditions/climates. So
somewhere along the line you either make the system adaptable by
using an oil thermostat, or you choose full-flow or bypass which
will suit one set of usage circumstances better than another,
depending on the choices you make and build into the design. For my
money, on a high-end engine such as a V12, which was used in both
luxury sedans for city-slickers and a sporting car for enthusiasts,
Jag would have done well to use a thermostatic full-flow system so
the engine could work closer to the optimum in both settings, but
it seems instead they tailored this apsect of the car to suit
various markets, just as they did many other aspects. I assume that
suited most of the customers most of the time or Jag wouldn’t have
done it. Even if there were V12s which never got driven fast in
Germany, or others which were habitually pushed hard in the USA, I
(and Jag presumably) was looking at the general case.

All I was suggesting (no stronger) was that since oil temps are
highest (higher than water) when water temp is not usually a
problem (fast highway) and water temps are highest when oil temp is
lower (slow traffic) there is some logic in bypass and linking the
two via an oil/water intercooler (as in the E-type V12). I accept
that strictly-speaking this goes beyond the original full-flow/by-
pass question for an XJS oil/air cooler, but some of the logic
applies, and this is the V12 engine list not the XJS.

Not sure what ‘overheated’ oil means. I didn’t mention it and you
haven’t defined it, so we may have quite different views and
therefore be talking at cross-purposes?

As for no XJS running too cool, since I don’t have mine yet I can’t
really comment. But I can say that I know of several XJ-S cars
within a few miles of me (including a late 6.0L) which IMHO have
suffered from being babied and run too cool, on average, over short
trips. I may end up buying one of them and rectifying that :-).
This kind of city driving is in many ways a much harsher service
environment for a big engine than highway use, since as you know it
is easy for products of combustion to accumulate and damage the
engine. I suspect many V12s die prematurely from it.–
Peter Crespin 66 2+2 E-type, 74 Daimler 4.2
Cambridge, United Kingdom
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For many here, Peter, the issue of running hard…or not…isn’t even a
consideration. The XJS cooling system has virtually no reserve capacity
regardless of driving style, so any design feature which intentionally
reduces cooling seems just plain wrong, at least on the face of it :slight_smile:

Doug Dwyer
Longview Washington USA
1995 XJR
1988 XJS V12 Coupe

If you asked me for two markets - one European and one Rest of
World - where these cars would be most likely to be driven hard
as a matter of course, I’d cite Germany and certain Middle East
countries. I think that’s just a matter of record. If I were
planning cars for those markets I’d put high-speed endurance (and
full-flow cooling) higher up the agenda than for North America
where speeds are generally lower than even our crowded UK, and
sludging up is a real issue for city cars.

Visit the Jag Lovers homepage at http://www.jag-lovers.org for exciting services and resources including Photo Albums, Event Diary / Calendar, On Line Books and more !From: “Peter Crespin” jag@thewritersbureau.com

In reply to a message from Doug Dwyer sent Thu 30 Nov 2006:

Fair enough Doug. I’m well beyond my experience here so I’ll say no
more about V12 cooling.

I just know that over on the E-type list there are lots of people
who talk about those cars being chronic overheaters, whilst some of
the people who drive/autocross them the hardest and/or live in the
hottest places never have trouble from one year to the next with
totally stock systems in as new condition… :slight_smile:

People here have probably forgotten more about V12s than I’ll ever
learn so that’s fine.

I just have a natural tendency to suspect we don’t have all the
relevant info when we hint that professionals have done something
obviously stupid in a fundamental aspect of a successful design (as
opposed to cutting silly nickle & dime corners on manufacture or
profitability, which I could believe of any maker, Jag included).

Over & out!–
Peter Crespin 66 2+2 E-type, 74 Daimler 4.2
Cambridge, United Kingdom
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Doug Dwyer wrote:

For many here, Peter, the issue of running hard…or not…isn’t
even a consideration.

From: “Peter Crespin” jag@thewritersbureau.com

If I were
planning cars for those markets I’d put high-speed endurance (and
full-flow cooling) higher up the agenda than for North America where
speeds are generally lower than even our crowded UK, and sludging up
is a real issue for city cars.

The problem I see with this entire discussion: The full-flow cooling
scheme makes sense where cars are driven hard, like Germany. The
bypass scheme used with the water/oil cooler on the E-Type might
make some sense where cars are not driven hard. The bypass scheme
used with the air/oil cooler on the XJ-S makes no sense at all,
regardless of market. I have yet to hear any plausible explanation
of how this scheme is supposed to accomplish anything beneficial
whatsoever.

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Oh, I agree…we don’t have all the info.

Cost-costing measures are usually easy to see, yes. Some changes, which
required extra expense and/or re-engineering (more/different parts,
different assembly procedures, etc.), pique one’s curiosity. This oil cooler
bypass is one such example.

I’m sure there was a reason, however odd, but what the hell was it ?
!!! :slight_smile:

Doug Dwyer
Longview Washington USA
1995 XJR
1988 XJS V12 Coupe

I just have a natural tendency to suspect we don’t have all the
relevant info when we hint that professionals have done something
obviously stupid in a fundamental aspect of a successful design (as
opposed to cutting silly nickle & dime corners on manufacture or
profitability, which I could believe of any maker, Jag included).

Visit the Jag Lovers homepage at http://www.jag-lovers.org for exciting services and resources including Photo Albums, Event Diary / Calendar, On Line Books and more !From: “Peter Crespin” jag@thewritersbureau.com