[xj-s] Auxiliary Fan Mod Help Needed

Can anyone help me find the wires needed to perform the
Auxiliary Fan modification where I tie the Green/Brown wire
with the Red/Brown wire to activate the auxiliary fan along
with the AC.

I found the green brown wire at the relay closest to the
front of the car under the hood. Where is the red brown?

I am a visual learner, so any visual cues would be
appreciated.

Thanks!–
1996 XJS 2+2 Convertible with 4.0L AJ16
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In reply to a message from Veekay sent Mon 27 Aug 2012:

I have a V12 but I am sure the circuit will be the same for this
mod. I just added a extra relay that is switched with the power to
the conpressor clutch .The contacts then short out the temp switch
on the water pump (V12) but expect the 4.ol will be on engine rad ?

The simple circuit works perfect and has a added function of if gas
is low and compressor power is removed the Aux fax will also stay
off as a indicator and prevent extra cooling as not required.

http://tinyurl.com/9vpuvlm

file is in pdf and needs to be rotated to view.–
95 XJR6, 94 XJS 6.0 coupe, 04 XK8 ,99 Ka
Croydon , SURREY, United Kingdom
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In reply to a message from 540itouring sent Mon 27 Aug 2012:

Just to add that I mounted the extra relay in line with the
compressor clutch relay so it is not even seen and reduces any
extra wires to just one from new relay to the aux fan relay of
other side of engine bay. Circuit shown only requires relay and
extra wires and no extra diodes !. Just looked a 95 4.ol circuit
and is the same points on the circuit.–
95 XJR6, 94 XJS 6.0 coupe, 04 XK8 ,99 Ka
Croydon , SURREY, United Kingdom
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In reply to a message from 540itouring sent Mon 27 Aug 2012:

Thank you.

Can anyone point me in the right direction as to where the
compressor clutch relay is located in the 4.0 compartment?–
1996 XJS 2+2 Convertible with 4.0L AJ16
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If you go to the following site, you can download the Electrical Guide
for your 96 model. That Electrical Guide contains about 30 different
circuit diagrams for the various systems in your vehicle, as well as
diagrams that show the location of the various component panels for
fuses and relays, and a specific relay location diagram page:
http://www.captainjaguarscathouse.com/Electrical_Reference.htm

George Balthrop, Clifton, VA USA
89 and 85 XJ-S Coupes; 89 XJ40 VDP-----Original Message-----
From: Veekay valde@verizon.net

Can anyone point me in the right direction as to where the
compressor clutch relay is located in the 4.0 compartment?

1996 XJS 2+2 Convertible with 4.0L AJ16

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In reply to a message from George Balthrop sent Tue 28 Aug 2012:

George,

Thank you. It does help, and I plan to hunt down those
wires this weekend. Undoubtedly I am closer with your
help than without.

I was hoping someone could dumb it down for me and point
out specifically where, under the hood these wires can be
found.

Still, what you gave me is better than where I was before.

Thanks again.–
1996 XJS 2+2 Convertible with 4.0L AJ16
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To walk through it together, all you need the information on the relay
locations, and David’s wiring diagram which is the same as Fig.24 for
the Compressor Clutch and Auxiliary Fan from the Electrical Guide for
your 96 4.0L.

What David did is add a relay which provides a Parallel ground, or
alternate ground, for the Cooling Fan Relay when the compressor clutch
is engaged.

The original wiring circuit has the Radiator Thermal Switch as the ONLY
control for the Cooling Fan. In the original circuit, when the
Radiator Thermal Switch is closed (coolant temperature elevated) a
ground is provided to the relay, and battery (NOT ignition-switched)
power operates the relay and provides power through the closed relay to
the Cooling Fan.

David’s added relay is operated by ignition-switched power from the
Red/Brown wire from pin 87 of the Compressor Clutch relay whenever the
key is in the run position and the compressor clutch is engaged. This
added relay switches a ground or supplies a ground in parallel with, or
around, the Radiator Thermal Switch.

When the key is turned off and the compressor clutch is switched off,
the Cooling Fan may still run if triggered by the Radiator Thermal
Switch, until the coolant temp in the radiator at that switch falls
below the set point, and the ground is no longer supplied to pin 85 of
the Cooling Fan Relay.

Apparently David mounted the new/additional relay next to the
Compressor Clutch Relay which is the forwardmost on the Right Front
component panel under the bonnet. You will see the pin numbers and
wire colors in the Electrical Guide Fig.24, and also on David’s pdf of
that page with his added relay & wiring.

You then need to run a wire from the new relay, across the radiator top
rail, to the Cooling Fan Relay, pin 85, Green/Brown wire. That Fan
Relay is the forwardmost on the Left Front Component Panel.

I would suggest that any time you make any modification in the original
wiring, that you do the following:

(1) Carefully walk through the proposed new or additional circuit to
make sure you understand exactly how it will work and change function;

(2) Record/save a document with complete notes and/or diagram of the
circuit, so that several years after making the change, you will know
exactly what was done & why, and how function was changed.

Not everybody is as skillful (skilful in UK :wink: and/or careful as
David, to walk through the process and to make sure the circuit is the
same on your 96 4.0L as on his 94 6.0L. He devised a very simple and
effective solution.

George Balthrop, Clifton, VA USA
89 and 85 XJ-S Coupes; 89 XJ40 VDP-----Original Message-----
From: Veekay valde@verizon.net

Thank you. It does help, and I plan to hunt down those
wires this weekend. Undoubtedly I am closer with your
help than without.

I was hoping someone could dumb it down for me and point
out specifically where, under the hood these wires can be
found.

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In reply to a message from George Balthrop sent Tue 28 Aug 2012:

George,

That was extremely helpful.

I have one last question…

is a relay a relay? It seems I need a 4 pin relay, but is there a
specific relay I’m looking for? It seems that I need a normally
open relay?–
1996 XJS 2+2 Convertible with 4.0L AJ16
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In reply to a message from George Balthrop sent Tue 28 Aug 2012:

Hi George

The new relay was mounted on the rail under the black cover and
have added some pics to show. I used the same type of relay holder
and a blue relay to match and all looks standard . To make all
wiring as neat as possible I run the wire from the new relay and
followed the car loom to the bulkhead , across the bulkhead and
back along the car loom up to the relays on other side of engine
bay. This is where the AUX FAN relay is mounted and I joined the
new wire to the switched ground contact that also runs to the
thermo switch on the waterpump (V12). This prevents any extra wire
being run to the RAD or Water pump thermo switch and also keeps the
wire from moving parts or radiator. The car loom was also wrapped
with black tape so the new wires can not be seen .

The relay used was a standard 5 pin blue relay as it matched and
only used 4 pins . The new relay does not switch high curret so all
cables only need to be light cables . The relay contacts must be
normally open (N/O)

http://tinyurl.com/9cck8gc--
The original message included these comments:

You then need to run a wire from the new relay, across the radiator top
rail, to the Cooling Fan Relay, pin 85, Green/Brown wire. That Fan
Relay is the forwardmost on the Left Front Component Panel.


95 XJR6, 94 XJS 6.0 coupe, 04 XK8 ,99 Ka
Croydon , SURREY, United Kingdom
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In reply to a message from 540itouring sent Wed 29 Aug 2012:

George & 540

I want to thank you for helping me with this. The pictures
are wonderful and the narrative is extremely clear.

I now know what needs to be done and exactly how to do it. I
don’t think I would be successful without the help from this
forum.

Thank you again.–
1996 XJS 2+2 Convertible with 4.0L AJ16
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In reply to a message from Veekay sent Wed 29 Aug 2012:

Thanks for posting all this valuable information. I
currently have an override switch in the cabin but will
also be doing this on my 95–
95 AJ16 http://www.jag-lovers.org/v.htm?1325653847 Houston
Houston, TX, United States
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