I need a little more help please, but first here’s a quick summary of where I am up to.
I have taken the sound advice given on this forum and whilst the hubs are off I am going to replace the rear wheel bearings - a job I have never done before.
I didn’t have a sliding hammer and so I bought a Neilson sliding hammer kit off eBay for £39 delivered. It turned out to be a far better and more substantial piece of kit than the price would lead you to believe. In fact, I was amazed at how much I got for £39!
You need something to attach the sliding hammer to in order to pull the bearings out and my Churchill hub puller came in handy for a second time, so I’m feeling slightly better about its high purchase price now. I inserted the hammer rod through the puller and put the nut on to secure it as pictured below:-
Having drained down the diff first, there was plenty of weight in the hammer to pull the bearings and they both came out without a hitch.
Now, the next bit is important news because the PDF catalogue that I linked to in the above post is incorrect as far as the XK150 rear hub outer bearings are concerned. On examining the original bearings removed, I discovered that the bearings fitted were Timken ones and that the part numbers are as follows and pictured below. :-
Cone = Timken 25877
Cup = Timken 25820
I bought new inner and outer hub tube seals from SNGB as pictured below:-
Having removed the half shafts I have discovered that the axle tubes are both full of old grease although its not high enough to reach the half shafts. Is it ok to leave it like this?
Also, one of the half shafts has several patches of surface rust as pictured below:
Is it ok to sand the rust off and paint the shaft with chassis black spray paint?
With regard to swapping the cone bearings, how do I remove them from the shaft? Are they a hand press fit/knock off or do I need a hydraulic press to remove and press them back on? When refitting is there a natural stop that they sit against?
Finally, here is a picture of what seems to be the inner hub tube seal with the half shaft removed. How is the seal constructed? Does the metal ring pictured prize out or screw out? Is it in two or more parts? How should I remove and then refit this?
As always all your help, expertise and experience is very much appreciated.